The COMPLIANT PIN technology represents a simple and completely lead-free assembly solution. This technology, alias PRESS-FIT technology, is known as a solderless procedure to establish an electric connection between circuit boards (PCB) and pin-and-socket connectors.

COMPLIANT PIN products are used in a wide range of applications, such as automotive, aviation, telecommunications, medical engineering and military.

Example applications are:

• Multi-thousand dollar backplanes
• ABS modules
• Weapon systems
• Seat-occupancy sensors
• Consumer electronics
• Automotive
• Control electronics
• Others

Why Multi Servo Presses by IDEAL

In conjunction with the Compliant Pin technology, the Multi Servo Presses by IDEAL (MSPeccentric or MSPcentric) provide numerous advantages:

• The monitoring and control of force, displacement and speed of the PRESS-FIT procedure gives you a 100%, real-time quality feedback for every single produced unit without any need for separate inspection machines
• Compliance with existing and projected laws concerning lead-free regulations such as RoHH, WEEE and ELV
• High speed and low cost assembly of pin and socket connectors improve the production and reduce product costs
• The mounting of the connector can be carried out after the assembly of the SMD components, without the need for an expensive selective soldering process
• No leaks of hydraulic fluids
• No spring effect as experienced when using hydraulic or pneumatic drives
• No heat impact on circuit board and components.
• IDEAL MSPeccentric allows separate or simultaneous eccentric pressing of multiple connectors in an area of 460 x 360mm
  

Servo Drive
adds precision, controllability and speed to the system.

• Overpress and underpress problems are avoided
• Recirculating roller spindles guarantee high load ratings, absence of play and reduced wear
• Repeatability
• Protection class IP65
• No contamination (no hydraulic components)

IPC- Control
Control and monitoring of all data. Easy handling and automatic set-up.

• Windows operating system
  
• Clear program structure for user friendly operation
  
• Optional connection to line supervisor PC
  
• Free selection of Press-Stop via force or displacement
  
• Clearly arranged screen layout
  
• Various programs can be stored
  
• Programs selectable manually or via tool coding

Quality Control And Recording
The combination of force, displacement and speed monitoring offers an optimised quality management and documentation tool.

• A separate load cell is integrated in the tool and allows direct force measurements
  
• A separate displacement measurement system complements the servo drive resolver data
  
• Various separate measurement windows can be configured freely
  
• Data base functionality

Mechanical engineering - Frame - Tools
A rugged and solid machine design is fundamental for a product of this performance quality.

• High precision in machine design
  
• Rugged welded construction

C-frame centric for almost centric press jobs, four post frame eccentric for eccentric press jobs in an area of 460 x 360mm.

• A monitoring function ensures real-time control of force, displacement and speed that covers the entire process
• Graphic representation
• Travel- or force-induced deactivation selectable
• Precise switching points - no spring effect
• Freely definable parameter sets
  
• Control via IPC on Windows platform
  
• Traceability
  
• 1-10 tons press capacity with the same machine concept
  
• Compact design
  
• Modular configuration
  

Options

• Loading drawer
• SMED tooling
• Tool coding freely selectable for upper and lower tool
• Barcode scanner
• Optical vision system
• Rotary table machine
• Custom-tailored solutions
• Integration into production line
  
• SMED Tooling